Coalescer filter element is constructed of multiple composite materials after special processing. It has good hydrophilic property and is mainly used in gas-liquid separation and liquid-liquid separation applications in the chemical industry. It not only removes solid particles from gases, but also separates trace liquid droplets (water droplets or oil droplets) from the gas through demulsification, and coalesces these small droplets into larger droplets for further medium purification.
The medium enters the coalescer filter shell and is distributed to each coalescing filter element by the coalescing filter tray. The liquid flows from inside to outside of the coalescer filter element. Firstly, the liquid passes through the filter layer and filters out solid impurities, and then flows through the demulsification layer and separates the emulsified water from oil. Finally, small droplets coalesce on the coalescence layer and forms larger droplets. The larger droplets settle to the bottom of the shell due to gravity. The whole filtration process of the coalescer filter element is finished.
Polyester Fiber Coalescer Filter Element
It is usually made of synthetic polyester fiber that has good compatibility with various fluids. The filter cartridge is spirally rolled in a multi-layer structure, with each layer using fibers of different properties. The desired filter rating is achieved by controlling parameters such as the shape, size, thickness and density of each fiber layer.
Glass Fiber Coalescer Filter Element
It is made of high density gradient glass fiber that can efficiently coalesce liquid mists and liquid droplets in the airflow with high filtration precision. In addition, it has a stable structure, no media fiber shedding, no pollution to the environment and downstream products. It has good compatibility with various fluids, and good environmental protection property.
Standard pleats
Deliver effective impurities removal efficiency.
M pleats
Offer increased effective filter area.
As coalescer filter element filters out impurities from inside to outside and then coalesces tiny droplets, so it is single open ended. Generally, bolt in end caps or end caps with a handle are adopted for the sealing end while flat end caps or threaded end caps are used for the opening end.
The end caps are made of integral thermally bonded polyester, polypropylene, or metal. As for filter elements with a metal flat end cap , their seal rings can be constructed of NBR, Viton, EPDM or silicone rubber. Customers can customize the end cap type and seal material according to their needs.
End cap with a seal ring
Offers good seal effect.
Thread connection
Makes the filter element installation more stable.
Seal end bolt connection
Makes the filter element installation firmer.
Coalescer filter element with a handle end cap
Makes the installation and removal easier and faster.
| Model | Length (mm) | Inner Diameter (mm) | Outer Diameter (mm) |
|---|---|---|---|
| BD-C-29 | 290 | 89 | 152 |
| BD-C-58 | 580 | 89 | 152 |
| BD-C-73 | 730 | 89 | 152 |
| BD-C-86 | 860 | 89 | 152 |
| BD-C-114 | 1140 | 89 | 152 |
| BD-C-145 | 1450 | 89 | 152 |
| Notes: Other specifications are available upon request. | |||
